The New Wave of Digital Fabric Printing Technology

Collin County - The New Wave of Digital Fabric Printing Technology

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Historical spin in textile printing

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Textile printing is a formula by which fabrics are printed in varied colors, arts and designs. It is a very old art industrialized and created on fabrics in Egypt during 5000 B.C. Fabrics also found printed in Greek during 4th century. B.C, also it is noted that printing blocks were sourced from India in 5th century. B.C. during that time, France acknowledged as beloved town of this type of cloth production and printing. Japan was beloved for adding stencil work in wood by production blocks and added by pasting dies and prints it in fabrics.

In the Mid-15th Century, with the invention of printing press by John Gutenberg there was a drastic change seen in printing technology and textile printing. After practicing by William Caxton in England, there was a great wide seen in relief printing technology in 1476. In sixteen and seventeen century with the export of spices, India became major supplier of printing fabrics and products, like calico, pajama, gingham, dungaree, chintz and khaki according to the requirement of European countries. Then by the efforts by Grant, Thomas Bell and many printers, with the invention of wood block (1760), copper block (1770) and copper roller (1797) printing technology in the eighteenth century, especially the trend of cotton printing spread, still it can be seen at the Toile de Jouy Museum.

The history of fabric printing in Dartford goes away with Augustus Applegath's acceptance of a silk printing works in the town and it sustained until 1865 when James Keymer established a new fabric printing works on the banks of the River Darent. In 1907 Samuel Simon was used a fabric printing principles in which the designs were shaped from stencils through screen printing machines. In 1940's first photographic stencil was built up by Colin Sharp. After development of computers, the printing process and its developments geared up in their colors.

Development in last two decades

With the correction in the printing technology, color inkjet printers played an prominent role in digital fabrics for the buyer shop in the late 1980s. That time Canon and Hewlett-Packard became leaders in the printing technology. Canon's Bubble Jet printers were received so acceptance in the market. Again newest technology geared up in their correction with the existence of a large format color inkjet printer - the Iris printer in the 1990s, but that technology was not determined as ideal tool for the fabrics due to light sensitive color problem, rather it was thorough for paper printing.

Earlier, direct printing formula used for fabric with the computer and the printing is made with the computer inks; it was the time where fabric was printed using only black images or text because of the availability of only laser printers and ribbon printers and there were no color printers. In 1999 Bubble Jet Set printing technology developed, which permits fabric to be treated, amalgamated to freezer paper with an iron and then operate through an ink jet printer.

The meaning of Digital fabric/Textile Printing

The digital fabrics printing technology is existed since last decade, it emerged after 1994. It is a skill that prints the designs on fabric, immediately from your computer, without extra efforts just like printing and designing a paper. Digital textile printing is a flexible tool and a key thorough to the vision of mass customization. It permits the user to evade the screen production process, offering the opening for quick changes to color or establish elements prior to printing.

Advantages of digital fabric printing over former printing technology

Generally, textile printing has been operated through transferring media, such as screens and rollers. Each transferring media is designed and allocated for a exact color. A block printing and engraved copper printing are operating through these methods. A number of woodblocks that are designed in block printing give a number of colors in design. Benefit of using this type of formula is that you can have three dimensional effects due to its color divorce and layers, and still today rotary screen printing formula is used in designing of former floral patterns and toile designs. Mechanical or former fabric printing methods some times manipulate in both way, by establish aesthetics and styles, while in the field of printed textile establish with the newest digital fabric printing technology it enhanced the style and meaning of printed textile design. It is a fact that the new newest methods of digital printing on fabrics have exposed new horizons to the designers and manufacturers. Digital printing methods have facilitated commerce to make a digital sampling and have advantages of change in designs before engraving. By adopting digital printing techniques you can re-adjust accepted printing establish and can able to give new looks in design.

Today, many customers are demanding fabrics to be printed with varied color combinations, styles, designs, former designs and looks, but to co-up with these customization demands there has been a limitation to attend the whole mass shop with former printing technology. Digital printing profits over accepted printing it furnish great benefits like quick turn-around, sufficient set-up and speed, prudent and great flexibility, takes less time, alteration potential etc. And in today's buyer oriented shop the printing technology is not little to wearing wears; but it bounds to its limits and reaches to the requirements of trade show graphics, picture of huge fabric posters of television and movie stars, advertising purposes, flags and banners and many mores.

Unlike any former textile printing technology, the main Benefit of digital fabric printing is in its process color application with its newest printers, software applications. Photographic and tonal graphics shaped millions of colors with Photoshop and can be printed on fabric according to the color blend requirement. Wider color scope and finer printing ability are ready with the newest development of inks, color supervision software. In the former process colors of Cmyk, you can have varied color blend with expanding of extra preset colors like orange, blue, green, and also there is availability of varied type of software with these complicated color combination. These preset colors reduce importance of screens or rollers for printing, and there is no need of repeat the size and other blend with no limit with color combinations in designs.

From digital textile printing technology you can have newest innovative and creative deigns like concepts of shadow, shimmering, vibration, reflection, moire, optical, translucent, netting, blurring, layering, superimposing, etc., instead of production special efforts with former methods of printing. Today, the printing technology industrialized so tremendously and became so eco-friendly, user-friendly that, even designers can make its products without taking help from textile designers.

Digital Printing Advantages

. establish achieved with greater flexibility, without the limitation of on repeat size, colors, engineered designs and gets outstanding depiction of continuous tone (photographic) images

. The digital printing tool not requires much infrastructure and it is comparatively ready in less cost

. Drastically trim down time to shop the products

. It also decrease the use of water, dyes & solutions hence acts as an environmentally amiable tool

. It decreases industrial waste and print loss, provides centralize manufacturing facility

. Mass customization requirements honestly ready in short time

. Availability of fast greater speed of operation, high resolution / drop Size & configuration with spot colors blend or color operate without lack of standards

Types of digital fabric printing technologies

There are varied types of digital printing technology ready in shop like thermal Dod Ink jet
Piezoelectric Dod ink jet, airbrush/valve jet, electrostatic (sublimation & resin), thermal transfer, electro photography (Laser, Led), photographic development, continuous ink jet (Cij) etc.

Dod Ink jet fabric printing method: Dod Ink jet printing formula bring a drop of ink or dyes only when needed for printing that is why it is called drops on examine ( Dod ), i.e. It works on the valuable "only when and where required in the design" . This principles works as environment friendly, because of its "no paste, no waste "method, and the perfect color reaches to the fabric.

Piezoelectric Dod ink jet fabric printing method: It uses electrostatic forces for arrangement and spraying of micro drops of inks or dyes in fabric printing. Here high voltages are applied to piezoelectric crystals for producing directional current. The Benefit of using this methods are it formulation directional ink, where inks not heated , hence less expensive, printing heads works at its cycles per second and provides high resolution by applying small drop size of inks or dyes.

Electrostatic Sublimation replacement Printing : Sublimation is a formula whereby a solid dyes turns exactly into a gas without passing through a liquid state, can be transferred to a fabric (e.g. Polyester) and re-solidify as a solid color again. Dye sublimation is a two-step process that needs added tool to the electrostatic printers for dye-sub. Also it requires a special paper for heating at the heat press; electrostatic printer. It is also called sublimation replacement printing. These inks or dyes can be printed onto paper from whether a silkscreen process or from printers attached with ribbons with the sublimation inks. These papers then can send images onto fabrics.

Direct ink jet replacement method: The direct ink jet replacement formula is direct transfer, or printing directly onto fabric with an inkjet printer. This process costly and the fabrics want to be coated in order to effectively allow the inks or dyes.

Continuous ink jet fabric printing method: The ink is constantly pushed out of the ink channel by a pump by a nozzle attached with a Pzt material and it generates an "ink-jet". Using an electrical power on the Pzt material, the nozzle shakes, breaches the ink jet into droplets of ink and used for printing fabrics. Continuous ink jet fabric printing formula also ready with its binary hertz performance and multi-deflection system.

Software application in digital fabric printing: For digital fabric printing Color supervision Systems (Cms, Calibration), Raster Image Processor (Rip), printer driver software, establish lay out software (Cad), etc are widely used.

Development in printing equipment

At present Ichinose ImageProofer, Stork Amethyst, Dupont Artistri2020, Mimaki Tx2-1600, Encad, NovaJet 880, Zimmer Chromotex, ColorSpan, FabriJet, Aprion Magic, Leggett and Platt Virtuetc, Imaje-Osiris, Reggiani DreAm, Robustelli Mona Lisa, Leggett & Platt Uv-dye, Mimaki Tx2 & Tx 3 etc newest printers or tool with their industrialized brand name or version are widely using for getting sufficient results.

Latest digital inks: Today most fabric printers or manufacturers uses reactive & acids in varied colors, dispersed inks, finishing inks for light, color, pigments etc. Ink expert such as Ciba Specialty Chemicals, DuPont, Dystar ( Basf), Cht, Lyson, Brookline, Ecs and Kimberly Clark have industrialized digital form of accepted dyes such as reactive, acid, disperse and pigment. These inks permit printers to make prints on their exact type of fabrics.

According to Ray Work of DuPont, the worldwide shop for textile chemicals is at billion, of which colse to 36% is dyes and pigments. Finishing and coatings includes 38%. A prominent improved, according to Work, is that now almost every type of fabric can be digitally printed by ink jet, be grateful to expand in inks

For DuPont Artistri 2020 Printer DuPont Artistri 700 Series Ink is (acid dye ink chemistry) used for Nylon, Nylon/Lycra, Silk, Wool. For Polyester, Nylon, Nylon/Lycra processing disperse dye ink is used, for Cotton, Polyester, Cotton/Poly Blends, Viscose/Rayon Linen, Nylon*, Nylon/Lycra, Silk, Wool pigmented ink chemistry available. DuPont Solar Brite Ink is used especially for active wear, swimwear, intimate apparel, flags and accessories.

Digital textile printing technology in present market

For digital textile printing technology, there are three types of demands exists in market, which are sampling, strike-off, and mass customization.

Sampling: The sampling examine involves printing on paper and fabrics with an intimate attentiveness and compliancy to the usual screen printing which is used for manufacturing.
Strike-off: Strike-off is a goods of sample for a single, salable item for markets such as luxury, entertainment, or special events.

Mass customization: Mass customization is the third main products area and it creates an massive deal of attentiveness by mass customers.

The hereafter markets: besides the above existed segment, the digital fabric printing technology will be booming with their batch production printing and low volume examine fabric printing.
Its commerce size is calculated: 300,000 Retailer "Doors" and 20,000+ maker "Doors",

400 clubs establish 80% of all apparel,

Apparel & associated Volume is 0B,

All Others' Goods rehearse B.

Textile Printing Trends

The world wide trends: Decline in Us print production, there seems increase of Asian print production and decreasing production run lengths, examine for greater establish variety, examine for shorter production cycles and examine for reduced account risk.

Cotton is the most often printed material (48% of printing production), followed by cotton/polyester blends (19%), polyester (15%), and viscose (13%). From a worldwide viewpoint, other material (e.g. Polyamide, polyacrylic, wool and silk) involve with a little part.

Prospecting Market

There are a range of new textile commerce products you can print with digital printing, which covers wall covering, Info-banners, car covers, artworks, and flags and along with museums, galleries, and exhibitors for multi disciplinary products, used in printing of study principles or associated products and there are many prospects for both direct and replacement digital printing e.g. For printing mouse pads ( new fabric surfaces and base materials), apparel prototyping for spot color, linking prototyping to production, and digitally-generated screens etc.

Digital textile production has been expanding at about 13% worldwide. The worldwide volume of digitally-printed textiles has been reaching about 44 million quadrate meters by 2005. Duo to the high ability performance, in short time the availability of products, multidiscipline design, eco-friendly , cost- sufficient , etc advantages in digital textile printing technology, there exits a new shop opportunities for this technology and it will be applicable to, backgrounds printing, scenes for theaters, film studios, photographers, music and sports events, road shows, parades, high profile catering, presidential campaigns, promotion organizers, advertising agencies, universities, churches, parties, for hanging signs, displays systems, packing, for sampling, for prototyping and new designs sampling, short run production, for interior designers to make curtains, upholstery, table cloth, bed ware etc.

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